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Technical => Roo Man's Room => Topic started by: PSweeney on March 11, 2014, 02:56:48 AM

Title: Coupler Cover ?
Post by: PSweeney on March 11, 2014, 02:56:48 AM
Hi Rooman, please can I have you opinion on coupler covers ?  What gauge material and how to make it neat.   Should it be a full 360 degree cover and what material should be used ?  I'd normally make something like this from 1/8" steel buit feel this would be overkill with a coupler as the risk of them coming apart and having parts flayling about like a UJ are very low. 

I was thinking maybe rolling  1/16" sheet into a horseshoe shape, flanging the sides to 90 degrees and dimpling for dzus fittings to a raised steel floorpan.  Would this be acceptable ?

Title: Re: Coupler Cover ?
Post by: ss4 on March 11, 2014, 06:47:44 AM
here is what I bent up by hand.  .100 aluminumn.  hand rolled U with 1" flanges and dzus to the floor.  Torch annealed before I started the shaping to avoid cracks.
Title: Re: Coupler Cover ?
Post by: PSweeney on March 11, 2014, 08:08:40 AM
thanks thats exactly what i envisioned. 
Title: Re: Coupler Cover ?
Post by: ss4 on March 11, 2014, 08:20:29 AM
thanks thats exactly what i envisioned.

I think it turned out well, functional and user friendly.  Now what will the experts say?? LOL
Title: Re: Coupler Cover ?
Post by: PSweeney on March 11, 2014, 08:45:00 AM
my thinking changed on this from being containment of the coupler to simply limiting interference with it,  ie from a boot lace or firesuit, hence I considered using lighter material but still in steel.

I like the floor pan too, I'll be doing soemthing similar but on raised pedestals as i have a fair amount of rake on the motor and a 33in tyre which puts the pinion up quite high
Title: Re: Coupler Cover ?
Post by: ss4 on March 11, 2014, 08:48:05 AM
that was my thought as well more of a guard than a safety shield.  I would bet 1/2" would be the sfi requirement.
Title: Re: Coupler Cover ?
Post by: dreracecar on March 11, 2014, 09:31:11 AM
For all cars with driveshafts that do not contain universal joints but pass any part of the driver’s
body: Each end of driveshaft must have a full 360-degree cover of minimum 1/16-inch steel or
1/8-inch aluminum. Rear cover must surround the coupler. Front cover must surround the
driveshaft from the back of the reverser to the end of the splicer sleeve in the area of the
driver’s legs. All covers must be securely mounted to frame, suitable crossmember, reverser, or
third member.

I dont think that Dzus buttons qualify as "securely" but your tech guy might think differently.
I prefer covering the coupler as close as I can with round tubing. hard to tell from the pic but its a .125 wall DOM steel tube bolted to 3rd member
Title: Re: Coupler Cover ?
Post by: dreracecar on March 11, 2014, 09:47:54 AM
here is what I bent up by hand.  .100 aluminumn.  hand rolled U with 1" flanges and dzus to the floor.  Torch annealed before I started the shaping to avoid cracks.

So you took T6 aluminum and changed it to "O" (dead soft)condition. Would have been better to have bent the "U" and bolted angle to it in order to keep the T6 heat treat
Title: Re: Coupler Cover ?
Post by: PSweeney on March 11, 2014, 10:10:09 AM
thats cool, I like that, I have my anti-rotation plate bolted to the pinion support too.  The spacers you have standing it off the radiused portion of the pinion support would work out well, so too would using the studs over bolts.

Have you by chance got a picture of the other end of your shifter please ?  I'm interested to see how you locate and operate the other end ?.  I'm doing the same but I've inverted the ratchet shifter and hung it from the steering crossbars up out the way of my feet.  I have links going back to a guide plate on the center section.  I couldn't think of a cleaner solution which would allow the rod to articulate and still slide through it. 
Title: Re: Coupler Cover ?
Post by: ss4 on March 11, 2014, 10:22:56 AM
here is what I bent up by hand.  .100 aluminumn.  hand rolled U with 1" flanges and dzus to the floor.  Torch annealed before I started the shaping to avoid cracks.

So you took T6 aluminum and changed it to "O" (dead soft)condition. Would have been better to have bent the "U" and bolted angle to it in order to keep the T6 heat treat

Just at the 90.  I wouldn't call it dead soft.  I looked at using 1" aluminum angle but by the time it was welded the strength would be the same.    So is there a definition of "securely" or just someone subjective opinion.
Title: Re: Coupler Cover ?
Post by: dreracecar on March 11, 2014, 10:34:22 AM
Some tech people could consider them "Temporary" fasteners. and you are still too thin on the material thickness  .125"
Title: Re: Coupler Cover ?
Post by: ss4 on March 11, 2014, 10:56:15 AM
go figure wrong again.
Title: Re: Coupler Cover ?
Post by: dreracecar on March 11, 2014, 11:01:05 AM
consider it practice ;)
Title: Re: Coupler Cover ?
Post by: ss4 on March 11, 2014, 12:40:00 PM
what is the spec number on this?
Title: Re: Coupler Cover ?
Post by: dreracecar on March 11, 2014, 01:13:32 PM
general rules  2:4

  copy & pasted off NHRA Heritage rules  2013-14
Title: Re: Coupler Cover ?
Post by: ss4 on March 11, 2014, 01:29:22 PM
general rules  2:4

  copy & pasted off NHRA Heritage rules  2013-14

thanks I wasn't questioning, I just wasn't finding it for some reason.
Title: Re: Coupler Cover ?
Post by: dreracecar on March 11, 2014, 01:35:32 PM
Not a problem
Title: Re: Coupler Cover ?
Post by: ss4 on March 12, 2014, 05:48:26 AM
hey so I made a quick check on mine for thickness and I didn't screw up.  it is .155 not .100.  Yeah something I don't have to remake.
Title: Re: Coupler Cover ?
Post by: PSweeney on March 12, 2014, 07:31:24 AM
Some tech people could consider them "Temporary" fasteners. and you are still too thin on the material thickness  .125"

thanks for posting, looks like a neat set up.
Title: Re: Coupler Cover ?
Post by: wideopen231 on March 12, 2014, 02:02:37 PM
Question on this subject since its one thing I still have not made up. Since mines soild shaft with couplers and I will need quick access will two piece tube in slip fashion work? One fastened to the rear ,other sliding over it to trans with some sort of locking divice in middle on top,still working on that part. Mines is also about 12" from trans to rear coupler
Title: Re: Coupler Cover ?
Post by: dreracecar on March 12, 2014, 04:17:02 PM
You can telescope the 2 pieces or you can split the tube and have marmon band clamps on each end as long as the split tube goes around somthing on each end and one clamp in the middle. just make sure you cut any excess thread past the nut to keep from getting hung up.
Title: Re: Coupler Cover ?
Post by: PSweeney on March 13, 2014, 08:08:42 AM
Question on this subject since its one thing I still have not made up. Since mines soild shaft with couplers and I will need quick access will two piece tube in slip fashion work? One fastened to the rear ,other sliding over it to trans with some sort of locking divice in middle on top,still working on that part. Mines is also about 12" from trans to rear coupler

on the first version of my set up, I split a piece of 4" tube and welded tabs to bolt the two halves together, the principle being I can push the yoke back into the box and lift the motor/ trans out vertically once the steering gear is swung out the way.